Titanium Welding Consumables – Titanium Alloy Filler Metals
Titanium and its alloys are known for their exceptional strength-to-weight ratio, corrosion resistance, and high-temperature performance. These properties make titanium welding consumables the material of choice in aerospace, marine, chemical processing, medical implants, and power generation industries.
We supply a complete range of Titanium Welding Electrodes, TIG Rods, MIG Wires, and Plasma Powders, covering commercially pure titanium grades (CP Ti) as well as alloys such as Ti-6Al-4V (Grade 5), Ti-2.5Pd, and others, fully compliant with AWS, EN ISO, and DIN standards.
Key Advantages of Titanium Welding Consumables
- High strength-to-weight ratio: Titanium is 45% lighter than steel but equally strong.
- Outstanding corrosion resistance: Excellent resistance to seawater, chlorides, oxidizing and reducing acids.
- Biocompatibility: Widely used in surgical implants and medical devices.
- Temperature stability: Maintains strength and oxidation resistance up to 600°C.
- Non-magnetic & non-toxic: Ideal for aerospace and medical applications.
Comparison Table – Titanium Alloys & Specifications
| Grade / Alloy | AWS Specification | EN ISO / DIN Equivalent | Typical Applications |
|---|---|---|---|
| CP Titanium (Grade 1 & 2) | AWS A5.16: ERTi-1 / ERTi-2 | EN ISO 24034: W Ti 99.6 / W Ti 99.2 | Heat exchangers, marine parts, chemical tanks, condensers |
| CP Titanium (Grade 3 & 4) | AWS A5.16: ERTi-3 / ERTi-4 | EN ISO 24034: W Ti 98.5 / W Ti 98.2 | High-strength components, industrial piping, pressure vessels |
| Ti-6Al-4V (Grade 5) | AWS A5.16: ERTi-5 | EN ISO 24034: W TiAl6V4 | Aerospace structures, jet engines, gas turbines, medical implants |
| Ti-2.5Pd (Grade 7) | AWS A5.16: ERTi-7 | EN ISO 24034: W TiPd | Chemical processing equipment, seawater applications |
| Ti-3Al-2.5V (Grade 9) | AWS A5.16: ERTi-9 | EN ISO 24034: W TiAl3V2.5 | Marine, hydraulic tubing, aircraft tubing |
| Ti-5Al-2.5Sn (Grade 6) | AWS A5.16: ERTi-6 | EN ISO 24034: W TiAl5Sn2.5 | Aerospace, cryogenic tanks, high-temp service |
Popular Titanium Welding Alloys – Details
Commercially Pure Titanium (Grades 1–4)
- Standards: AWS A5.16 ERTi-1 / ERTi-2 / ERTi-3 / ERTi-4; EN ISO 24034 equivalents
- Properties: Excellent corrosion resistance, ductility, and weldability.
- Applications: Heat exchangers, condensers, marine equipment, desalination plants, chemical storage tanks.
Ti-6Al-4V (Grade 5)
- Standards: AWS A5.16 ERTi-5; EN ISO 24034 W TiAl6V4
- Properties: High strength, corrosion resistance, and fatigue resistance.
- Applications: Aerospace components, turbine blades, jet engines, biomedical implants, sports equipment.
Ti-2.5Pd (Grade 7)
- Standards: AWS A5.16 ERTi-7; EN ISO 24034 W TiPd
- Properties: Enhanced corrosion resistance, particularly in reducing acids and seawater.
- Applications: Marine engineering, chemical processing plants, desalination.
Ti-3Al-2.5V (Grade 9)
- Standards: AWS A5.16 ERTi-9; EN ISO 24034 W TiAl3V2.5
- Properties: Strength + corrosion resistance, excellent cold formability.
- Applications: Aerospace hydraulic tubing, marine piping, sports equipment.
Ti-5Al-2.5Sn (Grade 6)
- Standards: AWS A5.16 ERTi-6; EN ISO 24034 W TiAl5Sn2.5
- Properties: High strength, good creep resistance, suitable for high-temp and cryogenic service.
- Applications: Aerospace components, rockets, cryogenic vessels.
Forms of Supply
- TIG Welding Rods (GTAW)
- MIG Welding Wires (GMAW)
- Welding Electrodes (SMAW)
- Plasma Powders & Wire
- Special Precision Filler Wires for medical & aerospace industries
Applications Across Industries
- Aerospace & Defense: Aircraft structures, jet engines, turbine blades, rockets.
- Marine & Offshore: Seawater systems, desalination plants, hydraulic tubing.
- Chemical Processing: Reactors, heat exchangers, condensers, pressure vessels.
- Medical: Orthopedic implants, surgical tools, dental devices.
- Power Generation: Gas turbines, heat recovery systems.
- Sports & Automotive: High-performance racing parts, bicycles, golf clubs.
Why Choose Titanium Welding Consumables?
- Superior strength with lightweight advantage.
- Outstanding corrosion resistance in seawater, chlorides, and acids.
- High biocompatibility for medical applications.
- Excellent service life reduces maintenance and downtime.
- Meets global standards (AWS, EN ISO, DIN) for reliability.
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